LEADERS IN AUTONOMOUS HEAVY VEHICLE INSPECTIONS
AI-powered thermal imaging that inspects every vehicle, every pass, without stopping. No onboard sensors. No fleet modifications. Just actionable inspection data.
© Copyright Pitcrew AI 2026
TRUSTED BY
MANUAL INSPECTIONS MISS WHAT MATTERS MOST
Whether it is a haul truck on a mine site or a B-double entering a depot, traditional visual inspections cannot detect the thermal signatures that precede catastrophic failures. By the time damage is visible, the cost is already compounding
NEWCASTLE OFFICE
Book a 15-minute discovery call with our team to see how automated thermal inspection can fit your operations.
With Pitcrew AIS we have the capacity to monitor over 200 tyres per week. If we did not have it, each tyre would need to stop for more than 30 minutes to be checked, but now it is monitored remotely.
SUPERINTENDENT OF MINE SERVICES
CHILEAN MINE SITE
HOURS SAVED
8-16
Drive-through inspection means your fleet keeps moving. No stopping, no scheduling, no lost shifts.
100%
PASSES LOGGED
Every pass is automatically recorded with a timestamped thermal report, giving your maintenance team a complete inspection history.
INSIGHT BEYOND SIGHT
A single tyre fire shuts a haul road for 8 to 16 hours
OTR Tyre Failures
Belt separations and heat build-up are invisible to the naked eye and TPMS
Manual checks require stopping every truck, costing production time
Autonomous haul trucks have no driver to detect developing faults
THE CHALLENGE
Chain of Responsibility places legal liability on every party in the supply chain
Compliance Gaps and Roadside Failures
Overheated brakes, hub failures, and underinflated tyres develop between scheduled checks
Manual walkarounds are time-consuming and subjective
NHVR and ADG compliance demands auditable, timestamped evidence.
HOW IT WORKS
INSTANT INSIGHTS FOR INFORMED DECISIONS
Pitcrew units are installed roadside at haul roads or depot entries. Vehicles pass at normal operating speed. No stopping, no modifications, no onboard sensors
Drive Through
AI Analyses Every Pass
Calibrated thermal cameras capture detailed heat maps. Computer vision and AI models process every inspection in real time, identifying anomalies invisible to the human eye
Your Team Acts
Maintenance teams receive instant alerts through the Pitcrew Dashboard, email, or direct API integration with your work order system. Every inspection is logged with timestamped, audit-ready records.
Pitcrew AIS
Roadside thermal inspection for haul truck tyres
MINING / OTR
Detects tyre separations, belt damage, and heat build-up
Solar-powered, mobile units deployed at haul road chokepoints
Inspects every tyre on every pass at operating speed
Catches thermal precursors before they become tyre fires
Works with crewed and autonomous (AHS) fleets
COMPLIANCE / FLEET
Pitcrew On-Road
Drive-through thermal inspection for heavy vehicles
Three-camera system inspects brakes, tyres, and hub bearings
Fixed installation at depot entries, weighbridges, or inspection bays
Detects thermal asymmetry between paired components
Pass or Fail rating for every axle, every vehicle
Generates audit-ready records for NHVR and Chain of Responsibility
THE PITCREW DIFFERENCE
NOT A DASHBOARD. NOT A SENSOR.
AN INPSECTION SYSTEM.
Nothing on Vehicle
External roadside system. No onboard sensors, no TPMS, no modifications. Works on any vehicle that drives past.
Catches What Pressure Sensors Miss
Thermal imaging detects belt separations, heat build-up, and brake asymmetry. Failure modes that develop externally, outside the tyre pressure chamber.
Every Vehicle, Every Pass, 24/7
Continuous, automated inspection at operating speed. No scheduling, no stopping, no human subjectivity. Consistent, calibrated data every time
Audit-Ready from Day One
Every inspection is timestamped and logged automatically. Exportable records for compliance audits, safety reviews, and maintenance planning.
TWO SYSTEMS. ONE MISSION: PREVENT WHAT YOU CANNOT SEE
TAILORED SOLUTIONS FOR INDUSTRY
SEE PITCREW IN ACTION
APPLICATIONS
BUILT FOR THE TOUGHEST INSPECTION CHALLENGES
MINING / OTR
The only external thermal inspection solution for driverless haul fleets. Supports AHS safety cases, integrates with AHS control systems, and provides continuous monitoring with zero human intervention.
Autonomous Haulage Inspection
MINING / OTR
Detect belt separations and abnormal heat build-up before they escalate to catastrophic tyre events. Thermal precursors are identified weeks before they become visible to the naked eye or standard maintenance checks
Tyre Fire Prevention
COMPLIANCE / FLEET
Automated drive-through inspections generate audit-ready evidence for NHVR obligations and Chain of Responsibility due diligence. Every vehicle assessed on entry, every record timestamped and exportable
NHVR and CoR Compliance
PITCREW IS GLOBALLY RECOGNISED
2022 Premier's NSW Export Awards Finalists
InnovationAus 2021 Awards: Mining Equipment, Technology and Services Finalists
Pitcrew AI Keeps Mobile Assets Operating Safely and Productively (CORE Innovation Hub / i30)
2023 Global Mining Technology Awards: The Finalists (InvestMETS)
PERTH OFFICE
SANTIAGO OFFICE
